Skip to main content

Forklift Safety Checklist

 At Trupar America, we recommend using a forklift checklist to your operator, and managers ensure that safety programs remain on track. If you are already using a checklist, take the time to compare yours to the list we are presenting. 

If you have not yet implemented the use of a checklist, consider reviewing the list below and adapting it to your needs so it can be easily integrated as a mandatory part of your team’s daily routine. 


Visual Equipment Inspection Checklist


  1. Check the forklift for any apparent problems or missing components.
  2. Check the floor and work area for any hazards or obstacles.
  3. Check for overhead obstructions that could catch on or interfere with the overhead guard.
  4. Confirm that the fire extinguisher is present in the work area and that it is charged and working. 
  5. Inspect the battery and cable for a charge and tight connections.
  6. Check fluid levels for oil, fuel, and radiator fluid. 
  7. Check all chain anchor pins.
  8. Make sure the wheels and tires are free of damage and have proper air pressure.
  9. Check the mast, backrest, and rollers for any damage or other visible problems.
  10. Look for any fluid leaks, damp spots, or puddles on the ground.
  11. Look for wear, damage, and leaks in the hose lines.
  12. Make sure all the capacity labeling is clear.
  13. Clean out the air filter intake.
  14. Check to make sure the propane tank is secure and tight.


Operational Checklist 


  1. Check for odd sounds, roughness, and leaks in the engine.
  2. Check that all gauges are working correctly.
  3. Check the horn’s function and volume.
  4. Check that all headlights and warning lights are functioning. 
  5. Check that the seatbelts are in good working condition.
  6. Check the steering mechanism to make sure it is in good condition.
  7. Make sure the tilt and side shift mechanisms are in good condition.
  8. Check that both parking brakes and foot brakes are in good condition.


Who Should Use The Forklift Safety Checklist?


This list should be used by all of your forklift and lifting equipment operators. When compiling the list, make sure you leave room between each item to enter detailed comments about damages or other concerns. 

If you are in the market for a new forklift, Trupar America is your expert in forklift sales for the Pittsburgh area. Contact us today to learn more about our high-quality fleet of new and used forklifts to meet your needs and budget. 

Popular posts from this blog

Clark Announces Expansion of Standard Warranty

CLARK Material Handling Company, one of the top-ten global manufacturers of forklifts and spare parts, is expanding their CLARK standard warranty for Carriage to Counterweight and Powertrain coverage for up to three years. What Does This Warranty Cover? As of April 1, 2021, the CLARK protection Plan standard warranty covers Full Carriage to Counterweight for two years or 4,000 hours, whichever comes first, and the Powertrain for three years or 6,000 hours whichever comes first.  With this warranty, clients can enjoy an expanded bumper-to-bumper warranty that will ensure that the purchase of a CLARK forklift is built to last for years to come.  What Does This Expansion Mean for Trupar America Customers? With this new two-year/4,000-hour warranty, clients of Trupar America will enjoy the peace of mind of protection and coverage when purchasing CLARK products for your business. This warranty works to ensure that if you experience an electrical or mechanical issue with your CLARK forklift
Post a Comment
Read more

Parts and Terms for a Forklift

When operating a forklift, it is crucial to know the parts and terms for the material handling equipment you use to help promote safe operation. At Trupar America , we have put together a guide on some of the main parts of a forklift to help you get started:  Cab  This is the area where the operator sits or stands. The cab contains the controls for operating the forklift, including the lift controls, steering wheel, accelerator, brake pedals, safety signals, etc. Counterweight This is an essential part of a counterbalance forklift truck. The counterweight works to prevent the trucks from tipping over when lifting and transporting a heavy load.  Forks Forks are two big steel tines that come out from the front of the truck and are used to handle materials, lift pallets, and remove products from high shelves.  Fuel Tank These are featured on gas-powered forklifts. The fuel tank is attached to the rear of the forklift and holds the fuel for the truck. Fuel type varies by model and can be d
Read more

Proper Forklift Battery Maintenance

Keeping your forklift batteries well maintained lessens the need for replacements and helps lower your costs. To ensure you get the most out of your forklift batteries, you want to ensure that you have regular maintenance intervals set up for all of your batteries. Many lead-acid batteries can outlast their warranties and power your forklift for years longer than the average battery lifespan when you care for them properly.  At Trupar America, we have put together some proper maintenance tips to help you care for your forklift batteries and extend their life.  How Often Do I Need to Perform Battery Maintenance? We've put together a general checklist for forklift battery maintenance which can be adjusted based on your forklift usage and application.  Weekly Battery Maintenance Check water cells after charging. Check electrolyte levels. Check for acidic residue on battery cases and spot clean if needed.  Perform an equalization charge. Measure the specific gravity of the battery with
Read more